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INSTRUCT.TXT
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1988-12-22
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INITIAL INSTRUCTIONS
With the advent of computerization and the
availability of personal computers, it is only a natural
migration of the plant operator's interests to find itself
involved with computers. Thus far, there are many software
packages on the market that have to do with total plant
operations and deal with a large data base that involves
instrument monitoring and mainframe computer setups. There
are some programs on the market that deal with process
control, but they are usually expensive and are meant for
large implementation. So far, there has not been many
programs available for the individual operator for use on his
personal computer (or a PC that may be available to him at
his plant).
This program is directed toward that operator who may
not have a large mainframe available nor a sizeable program
implemented that usually is out of his reach (except as
perhaps a data entry clerk). An operator will find this
program and method useful no matter the size of his plant,
but the greatest need might be found with that operator who
is involved with smaller plants and limited money and
personell. The method itself should be comtemplated as a
very practical attack at process control...and a common sense
approach of the objectives of orthodox EPA methods.
The Program is written in Basic language for the reason
that most operators will migrate at least to some degree into
a familiarization with this language. It is a readily
accessable language for those of a technical mind who may not
be programmers in the technical sense. In a way, this
program is meant as only the skeletal beginnings of an
extensive tool by which the operator can build (or delete) as
he wishes.
The first step in use of this program is to create a
backup copy of the disks. Issuing of the command <DISKCOPY
A: B:> will prompt DOS to ask for insertion of your SOURCE
DISK upon which you should insert the program disk. Once
this is read into buffer memory, the DOS will ask for
insertion of the TARGET DISK upon which you should insert a
newly formatted disk for the copy. Pressing <enter> will then
initialize Diskcopy to make a copy of the disk. Repeating the
procedure will give you copies to rely upon if anything
should happen to the workdisks you have created.
Note that your prompt may be different than what is used
in these instructions. Please replace your prompt if
different from <:"disk drive">.
There are text files on the disks that are immediately
readable...the second disk used as a text reference guide.
Typing <START2> with the text file inserted in your floppy
disk drive will bring up a text menu from which you can call
up these text files. The subjects are as follows : MCRT,
CELLS, WWTRENDS, INTRODUCTION, MICROBES, CHEMICAL AIDS,
NITRIFICATION, CHLORINE, and ANAEROBIC DIGESTION and a second
MCRT text file. Entry of <MCRT>, <CELLS>, <WWTRENDS>,
<INTRO>, <MICROBES>, <CHEM>, <NITRIFY>, <CL2>, <DIGESTER> or
<MCRT2> will display the contents of these text files without
the menu on your monitor for view. Entering <ALL> will type
out all the text files in succession. Entry of <INSTRUCT>
will of course type this text file.
To enter Basic language from your DOS network, simply enter
the word <START> with your program disk inserted. It is
recommended that once into BASIC, that you type in the entry
<KEY OFF> to erase from the screen your function keys
display.
Your first step in set up of the program is to list all files
that have a .BAS ending on their name. To do this, enter the
command <FILES "B:*.*"> and you will see the directory typed
onto your screen. You may have to enter <ctrl/break> to stop
program first. There are three files that need to be updated
with your own plant dimensions. This is an inavoidable step
without customized programing for your particular plant.
The first file to update will be PROCESS.BAS. This is
your main program that does most of the calculations that
your other programs will use. An edit portion is provided on
the end of each of these programs that needs updating. First
you must load the program into memory by typing <LOAD
"B:PROCESS.BAS"> verbatim and then pressing enter. With the
"ok" prompt, the program will be in your computer's memory.
Next step is to type in the command <RUN 20000>(twenty
thousand). This will initialize the program at the editing
portion of the program. The program instructions will take
over in letting you know what to do step by step to install
numbers for your plant. Be sure not to alter any of the
lines except for the numbers that are asked for. Altering
brackets, semicolons, paranthesis or any punctuation will
cause erroneous results. It is best to use your keyboard
"insert" key, (labeled INS on most keyboards) and then
carefully delete the unwanted numbers with your delete key,
labeled DEL. Once you have entered your plant's paramters,
you will have to "save" the new programing to the disk. This
is accomplished simply by returning to the main menu and
selecting the "SAVE TO DISK" or "SAVE PROGRAMING" option from
menu. Be sure you have at least 30,000 bytes of room left on
your disk for this. (if the edit program does not return you
to menu automatically, type in <RUN> and press enter).
The edit program has the final function of deleting itself
to save room in your computer memory, so be sure of your
numbers and then be sure you have backup copies made of your
disks. You will be given the option of keeping the editing
program however.
After this step, you should have updated the main program
PROCESS.BAS with your plant's numbers and have it saved on
disk. There are two more files that need updating with your
plant's parameters. The next file will be the file
LISTS.BAS. The procedure is exactly the same was it was for
PROCESS.BAS. Enter <NEW> and then type and enter <LOAD
"B:LISTS.BAS">. Again at the "ok" prompt, type and enter
<RUN 20000>. The edit portion is again attached at the end
of this program and will give you instructions as you go.
The same care applies in not altering any punctuation and
making sure your numbers are the ones called for in the
program. Again, be sure you save the new programing once
you've returned to the main menu.
The final file to be updated is the file PERIODS.BAS. There
is only one line to update...but it is done with the same
procedure as Process and Lists. Type and enter <NEW> and the
at "ok" prompt type and enter <LOAD "B:PERIODS.BAS">. Then
type and enter <RUN 20000>. The edit program will take over
from there.
Now your program should be customized to apply to your
plant. Initialize the start of program running with the
direct command of <RUN "B:PROCESS.BAS">. If you have
multiple tanks in any given section of your process, it
recommended that you use total volumes "under aeration" or
"under clarification". Elsewise, you can set up another
disk. The programs are set up to handle one process. If
your plant has more than one, then it will require seperate
disks.
Once you have set up the program with your plant's design
parameters, the next step is to start your data files from
which the program will derive its calculations. There are
some data files that already exist on your disk for
demonstration purposes. It is recommended that you run the
program several times getting the feel for it. Afterwards,
you will need to erase and then reopen each data file. This
will also be explained to you as you run the edit portion of
the programs and is done automatically. Once you have reset
the data files, there will be no data from which the programs
can run until you begin entry of your own data.
Once your data files are reset for new data, you are ready
to start entering your plant's data on a daily basis. The
data that is used are the usual numbers one obtains in normal
daily monitor of a plant...MLss, RASss, WASss, Waste
gallons(mg), Settleable Solids, RAS flow(%influent), Infl Q,
effl Q, infl BOD, Infl Suspended solids, effl BOD, and effl
suspended solids. These will be entered into your DATA file.
Your plant calculations of MCRT(daily and running averages as
perscribed by your input), f/m, svi, lbs under aeration, lbs
clarification, and lbs wasted and as well your net MLVSS
solids produced for lbs of infl BOD applied will be
automatically calculated and entered under the file PARAM.
The BOD listings are of course difficult to assess on a daily
basis immediately. It is recommended that entries are made
by judgement and then when BOD test results are obtained to
update the files. There is an edit portion of programing
that can readily accomplishe this. In time, the profiles
will dictate to you a good idea of plant conditions that will
enhance your judgement entries. A probability listing is
provided for this important parameter once you have entered
several days worth of data. Max, mins and averages are also
automatically derived from the data you enter. Target and
scenario calculations are provided for RAS control, MCRT
targeting, F/m monitoring, and aeration control(the aeration
applies only to coarse bubble or mechanical type systems).
There is a supplement program that uses Al West methods
using sludge units. The main purpose of this section of
programing is RAS control, which has been found to be a very
successful method for this control. Data entry here is on a
daily testing basis and there is no data file. Input is
centered around flow and centrifuge spin results and
settleometer testing as perscribed in the Al West Manual.
A portion of this program that may be somewhat new to the
operator is the microslide portion. The data entry here is a
simple relative number assigned to each microslide grouping
as their activity describes. This is a simple method that
relies quite heavily on the judgement of the operator...but
is quite accurate over time as the operator is required to
observe his microslides on a daily basis. It has been
demonstrated as being a very successful procedure that
graphically displays the activity of one's process biology
with the relative oxidation level that his process is at.
Please read the INTRO text for further explanation of this
programing.
Also required as daily data input are the relative
perceptions of the operator to his process oxidation level
and the MCRT and as well as a short verbal description of the
state of his process. This portion of the program is found
in the TROUBLESHOOTING GUIDE that also includes a capsule
guide of the charts found in the EPA manual MO-14 with an
attempt to relate solutions to the simplified perception of
oxidation level. There is also a Chemical guide provided
that gives a quick overview of chemicals and their recommened
applications if there is special needs in your plant.
Graphing of all plant relationships can be accomplished in
the Al West segment. Graphs are set up for text monitors
since it is assumed that many operators will not have graphic
or color monitors available. These graphs are for quick
depiction of general relationships.
This program is a chain of several smaller programs. It is
assumed that quite a few operators will become familiar with
Basic programming as time goes (if they are not already
familiar) and in each small program is the ability to save
any added changes with a simple keystroke. It is recommended
that changes be additions at the end of these programs and
not internal changes of the programs themselves. Any new
saving of programing will require a .BAK file to be present
on the disk (with use from the menus). These are, as the
extension suggests, backup files. Once new programing is
set, you may want to delete these for added room on your
disks.
If you have a hard disk, enter all these files under the
same subdirectory. This will be the most advantagous setup
since your data files will then have nearly unlimited room
for additional imput and storage. Your data files will
eventually be the largest files you'll have and thusly setup
to provide greatest disk space is best. You may decide to
use only the operational programs on one disk to have enough
room for the data files. These will be the files
PROCESS.BAS, PERIODS.BAS, AWEST.BAS, BUGS.BAS, and
TROUBLE.BAS. All other files are provided as utlity use for
your convenience as reference and insight. The LISTS.BAS
program for instance is provided to display different
scenario listings as parameters are input by you. The
CHEM.BAS program is a reference guide that you probably would
not use on a daily basis..as well the PROBABLE.BAS program
that provides you with a probability of different influent
and effluent parameters.
Printing options are of the DATA file, the PARAMeters file,
or the Q DATA file. The PARAMeters data file is set up that
you may obtain a daily, weekly, monthly(or any set period you
input)report of the plant profile. It is assumed that most
operators will acquiesce into DOS systems and will probably
have IBM compatible equipment...as in an IBM or IBM emuable
printer. If so, this information is readily available for
printout with a simple key stroke. If the available printer
is not IBM imuable, new programing will have to be installed
as described by the printer manual. An option to this is to
obtain the Shareware program PC-WRITE that has an extensive
printer definition portion of its program that can be applied
to your printer. Respect for the Shareware by-laws prohibits
provision of this with this program.
Requirements for this program are DOS 2.0 and IBM BASICA 3.1
or equivalents.